Dezo Industry is a custom hat and cap manufacturer for US clothing brands, merch creators, sports teams and companies. We make six-panel baseball caps, dad hats, snapbacks, trucker caps and cuffed beanies with embroidered, woven or patch logos.
Try the free cap mockup generator or the beanie mockup generator to pick crown, brim, button and cuff colors and preview your logo.
Cap and hat options
- Caps: structured or unstructured six-panel, five-panel, snapback, strapback and trucker mesh backs.
- Fabrics: cotton twill, washed cotton, corduroy, nylon and performance fabrics.
- Beanies: cuffed and fisherman beanies in acrylic, cotton or merino blends.
- Branding: flat and 3D puff embroidery, woven and leather patches, printed under-brims and custom closures.
Beanie · screen printed logo
Baseball Cap · tiger stripe camo all-over print
Baseball Cap · embroidered logoMerch-ready headwear
Caps and beanies are an easy add-on to a first drop. Order a small run alongside your hoodies and tees and keep your logo colors matched across the collection.
FAQ
What is the minimum order for custom caps and beanies?
Minimums start from 5 pieces per style and color, so new brands can launch small and reorder what sells.
How long do samples and bulk take?
Sampling typically takes 5–10 days. Bulk production typically ships in 7–14 days after sample approval, depending on quantity and decoration.
Do you ship to the United States?
Yes. We ship door to door to every US state by DHL, FedEx or UPS express, or by sea freight for larger orders. See shipping to the USA.
Can I design it online first?
Yes. Use our free mockup generator to color every part and add your logo, then turn the design into a free tech pack and send it to us for a quote.
Custom caps and beanies at a glance
| Fabrics / materials | Cotton twill, washed cotton, corduroy, acrylic and merino knit |
|---|---|
| Weight | structured or unstructured |
| Styles | Dad hat, snapback, trucker, 5-panel, cuffed beanie |
| Decoration | Flat and 3D puff embroidery, woven and leather patches |
| Sizes | one size, adjustable |
| Minimum order | From 5 pieces per style and color |
| Sampling / bulk | Sample in 5–10 days; bulk in 7–14 days after sample approval |
| Shipping | Door to door to all 50 US states by DHL, FedEx or UPS, or sea freight for larger orders |
What affects the price of custom caps and beanies
- Material: cotton twill, washed cotton, corduroy, acrylic and merino knit all price differently; heavier or premium fabrics cost more per piece.
- Decoration: flat and 3D puff embroidery, woven and leather patches. Size, number of positions and number of colors change the cost.
- Quantity per style and color: unit price drops as the run gets bigger, so many brands start small and reorder best sellers.
- Trims and branding: custom neck labels, hang tags, zips, buttons and polybags with your logo.
- Shipping method: express air for small and urgent orders, sea freight for larger volumes to the USA.
Who orders custom caps and beanies from us
We make caps and beanies for merch creators, streetwear brands and companies across the United States, from first-time founders to growing brands that need a reliable factory for reorders. Every order is private label: your logo, your labels, your packaging.
What to send for a fast cap quote
- A tech pack, sketch, mockup or reference photo of the cap you want.
- Preferred fabric and weight (or tell us the feel you want and we suggest options).
- Your logo as a vector file (AI, SVG, PDF or EPS) and where it goes.
- Quantity per color and the size split.
- Delivery city and state in the USA, and your target date.
No tech pack yet? Use our free mockup generator and free tech pack generator; your design and original artwork come straight to our team.
Expert tip
3D puff embroidery on the front panel is the most requested cap decoration in the US market.
Who we make custom hat cap for
We manufacture custom hat cap for US clothing brands, new and upcoming clothing brands, boutiques and independent clothing stores, retail stores and chains, online stores on Shopify, Amazon, Etsy and TikTok Shop, streetwear labels, gyms, teams and creators. Orders ship to all 50 states, including New York, California, Texas, Florida, Georgia, Illinois, New Jersey, Pennsylvania, Ohio, North Carolina, Arizona and Washington, with low minimums from 5 pieces per design.
Why US brands choose Dezo as their custom hat cap manufacturer
As a custom hat cap manufacturer working with new and growing US brands, we keep it simple: MOQ from 5 pieces per style (leather from 1 piece), free design and tech pack help, samples in 5–10 days, bulk production in 7–14 days, and door-to-door shipping to all 50 states. Get a free quote or design a free mockup.
