Looking for a custom varsity jacket manufacturer? Order one
We manufacture custom varsity (letterman and baseball) jackets for fashion brands, schools, clubs and teams. Design the body, sleeves, patches and trims and we build it to your spec.
Custom varsity jacket options
- Body and sleeves: wool-blend body with leather or PU sleeves, or all-fabric versions.
- Trims: ribbed collar, cuffs and hem in your team or brand colors.
- Decoration: chenille patches, embroidery, appliqué and woven or printed labels.
- Closures and lining: snap buttons or zippers, satin or quilted lining.
- Fit: classic, cropped or oversized, with your size chart.
Varsity Jacket · screen printed logo
Varsity Jacket · embroidered logo
Varsity Jacket · desert camo all-over printLow MOQ varsity jacket manufacturing
Start with a small run, from as low as 5 pieces on selected styles. Sampling typically takes 5–10 days and bulk production typically ships in 7–14 days. See fashion wear and outerwear manufacturing and pricing and MOQ.
Custom varsity jacket for USA brands and stores
We ship to the USA by air or sea freight with your labels, tags and packaging, and communicate by email and WhatsApp with sample photos for approval. Related: custom leather jacket manufacturer, custom puffer jacket manufacturer.
Frequently asked questions
What is the MOQ for custom varsity jackets?
Minimums start from as low as 5 pieces on selected styles. The exact MOQ depends on materials and patches.
Can you add chenille patches and names?
Yes. Send your artwork and placement, and we will produce chenille patches, embroidery and names to your design.
Do you make varsity jackets for teams and schools?
Yes, as well as for fashion brands and boutiques. We ship to the USA by air or sea.
Request a quote with your design, target quantity and destination.
Custom varsity jackets at a glance
| Fabrics / materials | Wool body with leather or PU sleeves, all-wool, cotton twill |
|---|---|
| Weight | melton wool 24-32 oz |
| Styles | Classic letterman, hooded varsity, cropped, satin |
| Decoration | Chenille patches, tackle twill, chain stitch, embroidery |
| Sizes | XS-3XL plus youth |
| Minimum order | From 5 pieces per style and color |
| Sampling / bulk | Sample in 5–10 days; bulk in 7–14 days after sample approval |
| Shipping | Door to door to all 50 US states by DHL, FedEx or UPS, or sea freight for larger orders |
What affects the price of custom varsity jackets
- Material: wool body with leather or PU sleeves, all-wool, cotton twill all price differently; heavier or premium fabrics cost more per piece.
- Decoration: chenille patches, tackle twill, chain stitch, embroidery. Size, number of positions and number of colors change the cost.
- Quantity per style and color: unit price drops as the run gets bigger, so many brands start small and reorder best sellers.
- Trims and branding: custom neck labels, hang tags, zips, buttons and polybags with your logo.
- Shipping method: express air for small and urgent orders, sea freight for larger volumes to the USA.
Who orders custom varsity jackets from us
We make varsity jackets for streetwear brands, colleges, schools and teams across the United States, from first-time founders to growing brands that need a reliable factory for reorders. Every order is private label: your logo, your labels, your packaging.
What to send for a fast varsity jacket quote
- A tech pack, sketch, mockup or reference photo of the varsity jacket you want.
- Preferred fabric and weight (or tell us the feel you want and we suggest options).
- Your logo as a vector file (AI, SVG, PDF or EPS) and where it goes.
- Quantity per color and the size split.
- Delivery city and state in the USA, and your target date.
No tech pack yet? Use our free mockup generator and free tech pack generator; your design and original artwork come straight to our team.
Expert tip
Chenille letters with a felt border and genuine leather sleeves are what make a varsity jacket read as authentic.
Who we make custom varsity jacket for
We manufacture custom varsity jacket for US clothing brands, new and upcoming clothing brands, boutiques and independent clothing stores, retail stores and chains, online stores on Shopify, Amazon, Etsy and TikTok Shop, streetwear labels, gyms, teams and creators. Orders ship to all 50 states, including New York, California, Texas, Florida, Georgia, Illinois, New Jersey, Pennsylvania, Ohio, North Carolina, Arizona and Washington, with low minimums from 5 pieces per design.
Why US brands choose Dezo as their custom varsity jacket manufacturer
As a custom varsity jacket manufacturer working with new and growing US brands, we keep it simple: MOQ from 5 pieces per style (leather from 1 piece), free design and tech pack help, samples in 5–10 days, bulk production in 7–14 days, and door-to-door shipping to all 50 states. Get a free quote or design a free mockup.
US size chartjackets & outerwear, men & women, inches / cm
Garment measurements by fit
Bomber, varsity & track jackets Men & unisex · size chart by fit
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 21 | 25 | 24.5 | 18 |
| S | 22 | 25.75 | 25 | 18.75 |
| M | 23 | 26.5 | 25.5 | 19.5 |
| L | 24 | 27.25 | 26 | 20.25 |
| XL | 25 | 28 | 26.5 | 21 |
| 2XL | 26 | 28.75 | 27 | 21.75 |
| 3XL | 27 | 29.5 | 27.5 | 22.5 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 22.5 | 25.5 | 24 | 19.5 |
| S | 23.5 | 26.25 | 24.5 | 20.25 |
| M | 24.5 | 27 | 25 | 21 |
| L | 25.5 | 27.75 | 25.5 | 21.75 |
| XL | 26.5 | 28.5 | 26 | 22.5 |
| 2XL | 27.5 | 29.25 | 26.5 | 23.25 |
| 3XL | 28.5 | 30 | 27 | 24 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 24 | 25.5 | 23 | 22 |
| S | 25 | 26.25 | 23.5 | 22.75 |
| M | 26 | 27 | 24 | 23.5 |
| L | 27 | 27.75 | 24.5 | 24.25 |
| XL | 28 | 28.5 | 25 | 25 |
| 2XL | 29 | 29.25 | 25.5 | 25.75 |
| 3XL | 30 | 30 | 26 | 26.5 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 22.5 | 21 | 23.5 | 19.5 |
| S | 23.5 | 21.75 | 24 | 20.25 |
| M | 24.5 | 22.5 | 24.5 | 21 |
| L | 25.5 | 23.25 | 25 | 21.75 |
| XL | 26.5 | 24 | 25.5 | 22.5 |
| 2XL | 27.5 | 24.75 | 26 | 23.25 |
| 3XL | 28.5 | 25.5 | 26.5 | 24 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
Puffer jackets Men & unisex · size chart by fit
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 23 | 26 | 25 | 19 |
| S | 24 | 26.75 | 25.5 | 19.75 |
| M | 25 | 27.5 | 26 | 20.5 |
| L | 26 | 28.25 | 26.5 | 21.25 |
| XL | 27 | 29 | 27 | 22 |
| 2XL | 28 | 29.75 | 27.5 | 22.75 |
| 3XL | 29 | 30.5 | 28 | 23.5 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 25 | 26.5 | 23.5 | 22.5 |
| S | 26 | 27.25 | 24 | 23.25 |
| M | 27 | 28 | 24.5 | 24 |
| L | 28 | 28.75 | 25 | 24.75 |
| XL | 29 | 29.5 | 25.5 | 25.5 |
| 2XL | 30 | 30.25 | 26 | 26.25 |
| 3XL | 31 | 31 | 26.5 | 27 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 24 | 21 | 24 | 20.5 |
| S | 25 | 21.75 | 24.5 | 21.25 |
| M | 26 | 22.5 | 25 | 22 |
| L | 27 | 23.25 | 25.5 | 22.75 |
| XL | 28 | 24 | 26 | 23.5 |
| 2XL | 29 | 24.75 | 26.5 | 24.25 |
| 3XL | 30 | 25.5 | 27 | 25 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 23.5 | 34.5 | 25 | 19 |
| S | 24.5 | 35.25 | 25.5 | 19.75 |
| M | 25.5 | 36 | 26 | 20.5 |
| L | 26.5 | 36.75 | 26.5 | 21.25 |
| XL | 27.5 | 37.5 | 27 | 22 |
| 2XL | 28.5 | 38.25 | 27.5 | 22.75 |
| 3XL | 29.5 | 39 | 28 | 23.5 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
Body measurements
Men's body measurements (tops)
Measure your body, not a garment. Most men wear the size that matches their chest.
| Size | Chest (in) | Waist (in) | Neck (in) |
|---|---|---|---|
| XS | 32-34 | 26-28 | 13-13.5 |
| S | 35-37 | 29-31 | 14-14.5 |
| M | 38-40 | 32-34 | 15-15.5 |
| L | 41-43 | 35-37 | 16-16.5 |
| XL | 44-46 | 38-40 | 17-17.5 |
| 2XL | 47-49 | 41-43 | 18-18.5 |
| 3XL | 50-52 | 44-46 | 19-19.5 |
| 4XL | 53-55 | 47-49 | 20-20.5 |
Bomber, varsity, puffer, track & windbreaker (garment)
Jackets have about 6 inches of room over your chest, so a hoodie fits underneath.
| Size | Chest width (in) | Body length (in) | Sleeve length (in) |
|---|---|---|---|
| XS | 20.5 | 25.5 | 24.5 |
| S | 21.5 | 26 | 25 |
| M | 23 | 27 | 25.5 |
| L | 24.5 | 28 | 26 |
| XL | 26 | 29 | 26.5 |
| 2XL | 27.5 | 30 | 27 |
| 3XL | 29 | 30.5 | 27.5 |
| 4XL | 30.5 | 31 | 28 |
Garment measurements by fit
Women's jackets Women's · size chart by fit
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 19 | 22 | 23 | 15 |
| S | 20 | 22.75 | 23.5 | 15.75 |
| M | 21 | 23.5 | 24 | 16.5 |
| L | 22 | 24.25 | 24.5 | 17.25 |
| XL | 23 | 25 | 25 | 18 |
| 2XL | 24 | 25.75 | 25.5 | 18.75 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 19.5 | 18.5 | 22.5 | 16 |
| S | 20.5 | 19.25 | 23 | 16.75 |
| M | 21.5 | 20 | 23.5 | 17.5 |
| L | 22.5 | 20.75 | 24 | 18.25 |
| XL | 23.5 | 21.5 | 24.5 | 19 |
| 2XL | 24.5 | 22.25 | 25 | 19.75 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
| Size | A Chest width (in) | B Body length (in) | C Sleeve length (in) | D Shoulder width (in) |
|---|---|---|---|---|
| XS | 21.5 | 23.5 | 22 | 19.5 |
| S | 22.5 | 24.25 | 22.5 | 20.25 |
| M | 23.5 | 25 | 23 | 21 |
| L | 24.5 | 25.75 | 23.5 | 21.75 |
| XL | 25.5 | 26.5 | 24 | 22.5 |
| 2XL | 26.5 | 27.25 | 24.5 | 23.25 |
Garment measurements, laid flat. A is pit to pit: double it for the full chest.
Body measurements
Women's body measurements
US letter and numeric (dress) sizes. Bust: around the fullest part. Waist: narrowest part. Hip: fullest part.
| Size | US numeric | Bust (in) | Waist (in) | Hip (in) |
|---|---|---|---|---|
| XS | 0-2 | 31-32 | 24-25 | 34-35 |
| S | 4-6 | 33-34 | 26-27 | 36-37 |
| M | 8-10 | 35-36 | 28-29 | 38-39 |
| L | 12-14 | 37.5-39 | 30.5-32 | 40.5-42 |
| XL | 16-18 | 40.5-42 | 33.5-35 | 43.5-45 |
| 2XL | 20-22 | 43.5-45.5 | 37-39 | 46.5-48.5 |
| 3XL | 24-26 | 47-49 | 40.5-42.5 | 50-52 |
Women's bomber, varsity & puffer (garment)
About 4-5 inches of room over the bust. Cropped varsity jackets are about 3 inches shorter.
| Size | Chest width (in) | Body length (in) | Sleeve length (in) |
|---|---|---|---|
| XS | 19 | 22.5 | 23 |
| S | 20 | 23 | 23.5 |
| M | 21 | 23.5 | 24 |
| L | 22.5 | 24 | 24.5 |
| XL | 24 | 24.5 | 25 |
| 2XL | 25.5 | 25 | 25.5 |
US sizing in inches. All US size charts & how to measure →
